SYSTEMATIZATION AND ANALYSIS OF METHODS FOR MACHINING HOLES IN COMPOSITES

Віталій Анатолійович Пасічник, Віталій Юрійович Черказний

Abstract


Purpose. Analysis of the literature on mechanical methods of processing holes in composite materials, analysis and systematization. Creating a system of evaluation according to the needs and situation.

Design/methodology/approach. Managing estimates for sets of indicators on quality, productivity and efficiency, technological capabilities of each method, the system determines which method in this situation is the most effective.

Findings. Conducted analysis of methods for machining holes in composite materials and developed a system of them evaluation in Microsoft Excel.

Originality/value. Using the developed system analysis and estimates in terms of quality, performance and technological properties determine which method is best suited to a particular situation. 


Keywords


composite materials; machining holes; drilling; "orbital" drilling; tilted planetary drilling; evaluation system

References


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GOST Style Citations


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3. Durão, L.M.P.; Tavares, J.M.R.S.; Marques, A.T.; Baptista, A.M.; Magalhães, A.G. Damage analysis of carbon/epoxy plates after drilling. Int. J. Mater. Prod. Technol. 2008, 32, pp. 226–242.

4. Durão, L.M.P.; Gonçalves D.J.S., Tavares J.M.R.S., de Albuquerque V.H.C., Vieira A.A., Marques A.T. Drilling tool geometry evaluation for reinforced composite laminates. Composite Structures 2009 (1-24).

5. Mathew P., Ramakrishnan N., Naik N.K. Trepanning on unidirectional composites: delamination studies. Composites: Part A: Applied Science and Manufacturing. 1999, pp. 951-959.

6. Fernsndes M., Cook C. Drilling of carbon composites using a one shot drill bit. Part I: Five stage representation of drilling and factors affecting maximum force and torque. International Journal of Machine Tools & Manufacture 46 (2006) pp. 70–75.

7. Hocheng H., Tsao C. C. The path towards delamination-free drilling of composite materials. Journal of Materials Processing Technology 167 (2005) pp. 251–264.

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10. Cordell J., Stump K., Shaver C. Study of positive feed drilling parameters for optimized drilling in stickups of composite-metallic materials. SAE International. 2005, no. 1, pp. 3325-3325.

11. Zhang P.F., Churi N.J., Pei Z.J., Treadwell C. Mechanical drilling processes for titanium alloys: a literature review. Machining Science and Technology. 2008, Vol. 12, no. 4, pp. 417– 444.

12. Hocheng H., Hsu C.C. Preliminary study of ultrasonic drilling of fiber-reinforced plastics, J. Mater. Process. Technol. 48 (1995) р. 255–266.

13. Capello E. Workpiece damping and its effect on delamination damage in drilling thin composite laminates. Journal of Materials Processing Technology 148 (2004), pp. 186–195.

14. Ярославцев В.М. Высокоэффективные технологии обработки изделий из композиционных материалов [Електронний ресурс] // Электронное научно-техническое издание «Наука и образование» – 2012. – №4. Режим доступу до ресурсу: http://technomag.edu.ru/doc/361759.html

15. Novator – a small story about a great idea (2012). Available at: http://compositemachining.org/2012/10/novator-small-story-about-great-idea/.

16. Novator. The orbital drilling company. Available at: http://novator.eu.

17. Whinnem, E., Lipczynski, G., and Eriksson, I., Development of Orbital Drilling for the Boeing 787, SAE Int. J. Aerosp. 1(1):811-816, 2009, doi:10.4271/2008-01-2317

18. Pham D.D. Method for generating holes in laminates materials. US Patent # 6,761,516 B2, Jul. 13, 2004.

19. H. Tanaka, K. Ohta, K. Takeda, R. Takizawa, K. Yanagi. Experimental Study on Planetary Mechanism Drilling for Carbon Fiber Reinforced Plastic (2nd Report). Development of Inclined Planetary Milling Spindle Unit, Journal of the Japan Society for Precision Engineering, 3-80 (2014), 297-301.

20. K. Ohta, H. Tanaka, R. Takizawa. Development of Tilted Planetary Drilling System. Proceedings of 5th CIRP International Conference on High Perfomance Cutting; 2012, p. 681-682.

21. H. Tanaka, K. Ohta, R. Takizawa, K. Yanagi. Experimental Study on Tilted Planetary Motion Drilling for CFRP. Proceedings of 5th CIRP International Conference on High Perfomance Cutting; 2012, p. 443-448.





DOI: http://dx.doi.org/10.20535/2305-9001.2015.73.37419

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