Influence of the inicial porous preform shape on the deformed state evolution and force parameters of the forging process in a semi-closed die

Authors

  • G. Bagliuk Institute for Problems of Materials Science NAS of Ukraine, Ukraine https://orcid.org/0000-0002-2392-2687
  • S. Kyryliuk Institute for Problems of Materials Science NAS of Ukraine, Ukraine

DOI:

https://doi.org/10.20535/2521-1943.2020.88.198649

Keywords:

forging, porosity, deformation, stress-strain state, densification, forces, forged piece, flash

Abstract

Abstract. The results of simulation of hot forging process for porous powder preforms of two initial configurations (cylindrical shape and in the form of a cut cone) in a die with detachable matrix are presented. Numerical assessment of the effect of the boundary conditions of the deformation scheme on the evolution of the stress-strain state of the forged piece was performed using the model of rigidly plastic porous body. The evolution of the relative density distribution, the deformed state along the cross section of the workpiece at different stages of deformation and the overall effort of deforming the process were studied. The fundamentally different nature of the evolution of density distribution and components of deformation tensor in the forged pieces volume is shown in deformation of the preforms of different initial configuration, which is manifested in a substantially higher level of deformations intensity in the volume for the initial preforms, which are made in the form of a cut cone in a cut cylindrical shape. The maximum value of the forging force for the initial preforms of both configurations is practically the same, but the intensity of the deformation force increase is much higher for the cylindrical blanks.

Author Biography

G. Bagliuk, Institute for Problems of Materials Science NAS of Ukraine

Заступник директора з наукової роботи

References

  1. Yu. G. Dorofeev, B. G. Gasanov and V. Yu. Dorofeev, Promyshlennaya tekhnologiya goryachego pressovaniya poroshkovykh izdeliy. Moscow: Metallurgiya, 1990, 206 p.
  2. Kh. A. Kun, "Osnovnyye printsipy shtampovki poroshkovykh zagotovok", in Poroshkovaya metallurgiya materialov spetsialnogo naznacheniya. Moscow: Metallurgiya, 1977, pp. 143-158.
  3. Q. Bai, J. Lin, J. Jiang, T. A. Dean, J. Zou and G. Tian, "A study of direct forging process for powder superalloys", Materials Science & Engineering: A, vol. 621, pp. 68-75, 2015. DOI: https://doi.org/10.1016/j.msea.2014.10.039.
    |
  4. A. A. Hendrickson, P. M. Machmeier and D. W. Smith, "Impact forging of sintered steel preforms", Powder Metallurgy, vol. 43, no. 4, pp. 327-344, 2000. DOI: https://doi.org/10.1179/003258900666050.
    |
  5. J. W. Qui, Y. Liu, Y. B. Liu, B. Liu, B. Wang, E. Ryba and H. P. Tang, "Microstructure and mechanical properties of titanium alloy connecting rod made by powder forging process", Materials & Design, vol. 33, pp. 213-219, 2012. DOI: https://doi.org/10.1016/j.matdes.2011.07.034.
    |
  6. R. Narayanasamy, V. Senthilkumar and K. S. Pandey, "Some features of hot forging of powder metallurgy sintered high strength 4%titanium carbide composite steel preforms under different stress state conditions", Materials & Design, vol. 29, no. 7, pp. 1380-1400, 2008. DOI: https://doi.org/10.1016/j.matdes.2006.11.014.
    |
  7. G. Baglyuk, "Densification and Shape Change of Porous Billets in Closed and Open Dies", in Recent Developments in Computer Modeling of Powder Metallurgy Processes. Amsterdam: IOS Press, 2001, pp. 163-168.
  8. V. A. Pavlov and M. I. Nosenko, "Vliyaniye deformirovannogo sostoyaniya na uplotneniye poroshkovykh metallov pri goryachey shtampovke", Poroshkovaya metallurgiya, no. 2, pp. 8-12, 1992.
  9. G. A. Baglyuk, "Optymizatsiya protsesiv formoutvorennya pry haryachomu shtampuvanni porystykh zahotovok", Naukovi notatky, no. 25, pp. 4-9, 2009.
  10. E. A. Doroshkevich, V. M. Gorokhov, I. N. Ryabov and E. V. Zvonarev, "O nakhozhdenii optimalnoy formy poristoy zagotovki pri goryachey shtampovke", Poroshkovaya metallurgiya, no. 4, pp. 11-15, 1988.
  11. G. A. Baglyuk, "Vliyaniye deformatsionnykh parametrov na strukturu i svoystva goryacheshtampovannykh poroshkovykh materialov", Obrabotka materialov davleniyem, no. 1 (26), pp. 139-145, 2011.
  12. Bagliuk G. The influence of severe plastic deformation on structure and properties of aluminum matrix composite / G. Bagliuk, Y. Shishkina. // Euro PM 2014 Congress Proceedings. – 2014. – С. 21–24.
  13. V. Yu. Dorofeev and S. N. Egorov, Mezhchastichnoye srashchivaniye pri formirovanii poroshkovykh goryachedeformirovannykh materialov. Moscow: Metallurgizdat, 2003, 152 p.
  14. V. A. Pavlov and M. I. Nosenko, "Vliyaniye goryachey deformatsii na formirovaniye struktury i svoystv poroshkovykh metallov", Poroshkovaya metallurgiya, no. 2, pp. 16-20, 1988.
  15. E. I. Semenov (ed.), Kovka i shtampovka. Vol. 2: Goryachaya obyomnaya shtampovka. Moscow: Mashinostroyeniye, 1986, 592 p.
  16. M. S. Eduardov, Shtampovka v zakrytykh shtampakh. Leningrad: Mashinostroyeniye, 1971, 240 p.
  17. G. A. Baglyuk, "Uplotneniye poristogo materiala pri goryachey shtampovke v zakrytom shtampe s kompensatorom", Poroshkovaya metallurgiya, no. 04/05, pp. 14-18, 1998.
  18. Yu. A. Shishkina, G. A. Baglyuk, V. S. Kurikhin and D. G. Verbylo, "Vplyv skhemy deformatsiyi na strukturu i vlastyvosti alyumomatrychnykh kompozytiv, otrymanykh haryachym shtampuvannyam", Poroshkova metalurhiya, no. 01/02, pp. 9-16, 2016.
  19. G. A. Baglyuk, O. I. Tolochyn, A. V. Tolochyna, R. V. Yakovenko, A. M. Grypachevskiy and M. E. Golovkova, "Vplyv rezhymiv obrobky na strukturu i vlastyvosti haryacheshtampovanoho intermetalidu Fe3Al", Poroshkova metalurhiya, no. 05/06, pp. 59-69, 2016.
  20. G. A. Baglyuk, M. B. Shtern, V. Ya. Kurovskyi, O. K. Grabchak and G. G. Serdyuk, Die for hot pressing of powder billets. Patent of Ukraine UA25067U, published 25.07.2007.
  21. S. Shima and M. Oyane, "Plasticity theory for porous metals", International Journal of Mechanical Sciences, vol. 18, no. 6, pp. 285-291, 1976. DOI: https://doi.org/10.1016/0020-7403(76)90030-8.
    |
  22. A. R. Khoei, Computational Plasticity in Powder Forming Processes. Amsterdam: Elsevier, 2005, 449 p.

Published

2020-04-24

How to Cite

[1]
G. Bagliuk and S. Kyryliuk, “Influence of the inicial porous preform shape on the deformed state evolution and force parameters of the forging process in a semi-closed die”, Mech. Adv. Technol., no. 1(88), pp. 49–57, Apr. 2020.

Issue

Section

Mechanics