Modeling the material of the cylindrical work with welded seam at compression distribution of vehicle parts

Authors

DOI:

https://doi.org/10.20535/2521-1943.2021.5.1.218045

Keywords:

cylindrical billet; weld seam; plastic deformation; stresses, model, distribution, anisotropy, secant modulus

Abstract

It is shown that the distribution of the ends of tubular billets, which are the main connecting elements of the vehicle brake system, is accompanied by a loss of stability in the circumferential and axial directions, as well as localization of deformations, followed by destruction in the form of a longitudinal crack that occurs at the end of the preform. The presence of the weld complicates the general conditions of deformation during crimping and distribution and leads to the destruction of the workpiece along the weld. To prevent cracking, it is necessary to tighten the crimping and distributing factors, which inevitably leads to an increase in the number of transitions, the complexity of the process and the cost of manufacturing the part as a whole. The issue of deformation of welded structures is of interest with the development of new materials for the automotive industry, such as joining two or more steel sheets with different mechanical properties, thickness or type of coating, which are important for reducing weight, minimizing costs and reducing scrap. It is shown that the deformation of the pipe billet will depend not only on the plasticity characteristics of the base metal and the weld metal, which is obvious, but also on the ratio of the squares of the pipe billet. The increase in the above modulus of plasticity is accompanied by hardening of the welded joint compared with the initial metal of the workpiece, respectively, a decrease in the value of the secant modulus in both directions – a decrease in the strength characteristics of the weld metal. Further analysis of the deformation of the welded workpiece should be carried out taking into account the local anisotropy caused by the welding seam, which will make it possible to determine the conditions of sustained plastic deformation and create an additional effect on the weakened area.

Author Biography

Ruslan Puzyr, Kremenchug National University named after M. Ostrogradsky, Kremenchug

Кафедра Механіки пластичності матеріалів та ресурсозберігаючих процесів Механіко-машинобудівного інституту Національного технічного університету України "Київський політехнічний інститут"

References

  1. E.A Popov. Osnovyi teorii listovoy shtampovki, Moscow, Russia: Mashinostroenie, 1977.
  2. R.G. Puzyr, O.V. Trotsko and V.Yu. Cherkaschenko, “Vliyanie geometricheskih parametrov tsilindricheskoy zagotovki na napryazhenno-deformirovannoe sostoyanie pri razdache konicheskimi pu-ansonami”, Obrabotka materialov davleniem, Sbornik. nauch. trudov, No. 4, pp. 114–121, 2012.
  3. Yu.A. Averkiev, A.Yu. Averkiev, Tehnologiya holodnoy shtampovki, Moscow, Russia: Mashinostroenie, 1989.
  4. V.V. Dragobetskiy, Yu.A. Boyko and R.G. Puzyir, “Opisanie protsessa formoizmeneniya svarnyih zagoto-vok”, Visnik Kremenchutskogo derzhavnogo politehnichnogo universitetu imeni Mihayla Ostrogradskogo, No. 2, pp. 79–83, 2008.
  5. S.P. Yakovlev, V.G. Kuhar, Shtampovka anizotropnyih materialov, Moscow, Russia: Mashinostroenie, 1986.
  6. N.N. Moroz, V.V. Dragobetskiy and Yu.A. Boyko, “Predelnaya stepen deformatsii pri raschete svarnyih tsilindricheskih zagotovok dlya izgotovleniya obodev koles”, Visnik KDPU imeni Mihayla Ostrograd-skogo, No 6, pp. 63–65, 2009.
  7. X.G. Qiu, W.L. Chen “The study on numerical simulation of the laser tailor welded blanks stamping”, Journal of Materials Processing Technology, No 187, pp. 128–131, 2007. https://doi.org/10.1016/j.jmatprotec.2006.11.128
  8. M.S. Mohebbi, A. Akbarzadeh, “Prediction of formability of tailor welded blanks by modification of MK model”, International Journal of Mechanical Sciences, No. 61 (1). pp. 44–51, 2012. https://doi.org/10.1016/j.ijmecsci.2012.05.001
  9. R.G. Puzir et al., “Chislennoe modelirovanie poteri ustojchivosti trubnoj zagotovki pri razdache soedinitel'nyh perek-hodnikov”, Vіsnik Nacіonal'nogo tekhnіchnogo unіversitetu “HPІ”, Sbornik nauch-nyih trudov. Seriia: Іnnovacіjnі tekhno-logії ta obladnannya obrobki materіalіv u mashinobuduvannі ta metalurgії: NTU “HPІ”, No. 12 (1337). 2019, pp. 51 –56.
  10. I.Ya. Movshovich, R.G. Puzyr, “Raschet meridional'nyh napryazhenij na pervoj operacii processa radial'no-rotacion-nogo profilirovaniya obod'ev koles”, Kuznechno-shtampovochnoe proizvodstvo. Obrabotka materialov davleniem, No. 10, pp. 3–7, 2013.
  11. V.V. Dragobetskiy, R.V. Levchenko and R.G. Puzyir, “Analiz nagruzheniya zagotovki pri radialno-rotatsionnom sposbe polucheniya obodev koles s izmenennoy shemoy vneshnego vozdeystviya”, Sbornik nauchnyih trudov. Seriia: Obrabotka materialov davleniem. Kramatorsk: DGMA. No. 1, 2012, pp. 146–149.
  12. R.G. Puzyir, D.V. Mospan and V.V. Dragobetskiy, “Opredelenie potrebnogo krutyaschego momenta pri radialno-rotatsionnom profilirovanii obodev koles”, Visnik Kremenchutskogo derzhavnogo politehnich-nogo universitetu imeni Mihayla Ostrogradskogo, No. 6, 2008, pp. 64–66.
  13. R.G. Puzyir, “Raschet komponent tenzora napryazheniy na vtorom perehode radialno-rotatsionnogo pro-filirovaniya obodev koles transportnyih sredstv”, Sbornik nauchnyih trudov. Seriia: Obrabotka materi-alov davleniem, Kramatorsk. No. 1, 2016, pp. 164–168.
  14. R.G. Puzyir et al., “Raspredelenie napryazheniy na konicheskom uchastke profilya polufabrikata pervogo perehoda radialno-rotatsionnogo profilirovaniya”, Visnik Kremenchutskogo natsionalnogo universitetu imeni Mihayla Ostrogradskogo, No. 39, 2015, pp. 67–73.
  15. R.G. Puzyir, L.E. Dikaya, “Uchet uprochneniya metalla pri opredelenii zonyi vozmozhnoy koltsevoy po-teri ustoychivosti na pervoy operatsii razdachi pri izgotovlenii obodev koles”, Vestnik Hersonskogo natsionalnogo tehnicheskogo universiteta. No. 3, 2015, pp. 165–169.
  16. E.N. Sosenushkin et al., “Analiz protsessa razdachi trubnyih zagotovok pri shtampovke izdeliy s konich-eskimi poverh-nostyami”, Sbornik nauchnyih trudov. Seriia: Obrabotka materialov davleniem, Kramatorsk, No. 2, 2013, pp. 135–141.
  17. A.V. Kalyuzhnyiy et al., “Intensifikatsiya protsessa razdachi osesimmetricheskih trubchatyih zagotovok”, Sbornik nauchnyih trudov. Seriia: Obrabotka materialov davleniem, Kramatorsk. No. 1 2014, pp. 103–108.
  18. A.S. Avdonin, Prikladnyie metodyi rascheta obolochek i tonkostennyih konstruktsiy, Moscow, Russia: Mashinostroenie, 1969.

Downloads

Published

2021-06-23

How to Cite

[1]
R. Puzyr, Y. Siraia, and V. Diatlovska, “Modeling the material of the cylindrical work with welded seam at compression distribution of vehicle parts”, Mech. Adv. Technol., vol. 5, no. 1, pp. 130–135, Jun. 2021.

Issue

Vol. 5 No. 1 (2021)

Section

Up-to-date machines and the technologies of mechanical engineering

License

Creative Commons License

This work is licensed under a Creative Commons Attribution 4.0 International License.

The ownership of copyright remains with the Authors.
 
Authors may use their own material in other publications provided that the Journal is acknowledged as the original place of publication and National Technical University of Ukraine “Igor Sikorsky Kyiv Polytechnic Institute” as the Publisher.

Authors who publish with this journal agree to the following terms:

  1. Authors retain copyright and grant the journal right of first publication with the work simultaneously licensed under CC BY 4.0 that allows others to share the work with an acknowledgement of the work's authorship and initial publication in this journal.

  2. Authors are able to enter into separate, additional contractual arrangements for the non-exclusive distribution of the journal's published version of the work (e.g., post it to an institutional repository or publish it in a book), with an acknowledgement of its initial publication in this journal.

  3. Authors are permitted and encouraged to post their work online (e.g., in institutional repositories or on their website) prior to and during the submission process, as it can lead to productive exchanges, as well as earlier and greater citation of published work