Initial instrumental surface of modular millings on the basis of one-band hyperboloid for the manufacture of gear wheeled wheels

Authors

DOI:

https://doi.org/10.20535/2521-1943.2021.5.3.250168

Keywords:

cutting tools, gears, production of gears, the end milling cutter of gears

Abstract

This paper proposes a method for determining the parameters of a single-lane hyperboloid as the initial tool surfaces of finger modular mills for large-modular gears and design dependences for determining the parameters of a hyperboloid in which the deviation of its curvilinear axial profile will be minimal from the involute curve. The influence of the gear module and the number of teeth and the theoretical deviations from the involute profile that can be achieved with this method of replacing the original tool surface are calculated and studied. Recommendations for design are given and the design of schemes of cutting and cutting part of a finger mill on the basis of a hyperboloid at their realization by non-grinding carbide plates of rectangular form is offered that considerably improves manufacturability of production of such mills and reduces their cost. The advantages and disadvantages of such tools, which are made on the basis of hyperboloid in comparison with the tools of standard designs, are determined.

References

  1. O. O. Klochko, Tekhnolohichni osnovy zabezpechennya produktyvnosti, tochnosti ta yakosti zubofrezeruvannya krupnomodulʹnykh kolis, shcho zahartovani: dysertatsiya na zdobuttya naukovoho stupenya doktora tekhnichnykh nauk, Kharkіv, 2014.
  2. O. I. Moiseyenko, L. Ye. Pavlov and S. I. Didenko, Tverdosplavnyye zuboreznyye instrumenty. Moscow: Mashinostroyeniye, 1977, 189 p.
  3. Ingersoll Werkzeuge Gmbh. Available: https://www.ingersoll-imc.de/produkte/kataloge/
  4. Sandvik Coromant Gear Milling Solutions. Available: https://www.sandvik.coromant.com/en-gb/tools.
  5. N. S. Ravska, P. P. Melnychuk, O. V. Mamlyuk, T. P. Nikolayenko and O. A. Okhrimenko, Osnovy formoutvorennya poverkhonʹ pry mekhanichniy obrobtsi. Kyiv: SKD "Druk", 2013, 215 p.
  6. S. P. Radzevich (ed.), Dudley's Handbook of Practical Gear Design and Manufacture (4th ed.). Boca Raton: CRC Press, 2021, 1170 p. DOI: https://doi.org/10.1201/9781003126881.
  7. GOST 1643-81. Osnovnyye normy vzaimozamenyayemosti. Peredachi zubchatyye tsilindricheskiye. Dopuski.

Downloads

Published

2021-12-27

How to Cite

[1]
O. Klochko, O. Okhrimenko, and M. Shapovalov, “Initial instrumental surface of modular millings on the basis of one-band hyperboloid for the manufacture of gear wheeled wheels”, Mech. Adv. Technol., vol. 5, no. 3, pp. 374–380, Dec. 2021.

Issue

Vol. 5 No. 3 (2021)

Section

Up-to-date machines and the technologies of mechanical engineering

License

Copyright (c) 2021 Олександр Клочко, Олександр Охріменко, Максим Шаповалов

Creative Commons License

This work is licensed under a Creative Commons Attribution 4.0 International License.

The ownership of copyright remains with the Authors.
 
Authors may use their own material in other publications provided that the Journal is acknowledged as the original place of publication and National Technical University of Ukraine “Igor Sikorsky Kyiv Polytechnic Institute” as the Publisher.

Authors who publish with this journal agree to the following terms:

  1. Authors retain copyright and grant the journal right of first publication with the work simultaneously licensed under CC BY 4.0 that allows others to share the work with an acknowledgement of the work's authorship and initial publication in this journal.

  2. Authors are able to enter into separate, additional contractual arrangements for the non-exclusive distribution of the journal's published version of the work (e.g., post it to an institutional repository or publish it in a book), with an acknowledgement of its initial publication in this journal.

  3. Authors are permitted and encouraged to post their work online (e.g., in institutional repositories or on their website) prior to and during the submission process, as it can lead to productive exchanges, as well as earlier and greater citation of published work