DOI: https://doi.org/10.20535/2521-1943.2019.86.186052

Determination of geometrical parameters of the diamond gear hones for the finishing of gears

Michael Storchak, Yuriy Danylchenko

Abstract


The formation of the service properties of the gears occurs at the stages of their finishing using processes such as gear grinding, shaving, gear honing, lapping, etc. The main task of the synthesis of technological systems for the gears finishing processing is to determine the optimal parameters and structure of the technological system that provide the specified properties of gears. One of the first stages of the synthesis of technological systems for the gears finishing processing is the determination of the tool geometric parameters. To determine these parameters, a complex of software-implemented algorithms for their calculation has been developed. Using the example of rolling gear tools such as diamond gear hones, an analysis of the influence the independent characteristics of machine engagement on the area of the tool geometric parameters existence is carry out. Based on this analysis, a model of the tool geometry machine engagement with the machining gear was developed. This model is an integral part of the synthesis of technological systems for the gears finishing processing. As a result of this model functioning, the geometric parameters and optimal shapes of the diamond gear hones working layer have been synthesized

Keywords


gear; technological system; synthesis; geometrical parameters

References


Storchak, M.: Technological Systems for Finishing Gears. Institute for Superhard Materials, Kiev, 1994, 448 p.

Radzevich, S. P.: Theory of Gearing. Kinetics: Geometry and Synthesis. 2nd edition, Taylor & Francis Group, 2018, 898 p.

Vulgakov, E. B.: Theory of involute gearing. Moscow: Mashinostroyeniye, 1995, 320 p.

Bouzakis, K.-D.; Lili, E.; Michailidis, N.; Friderikos, O.: Manufacturing of cylindrical gears by generating cutting processes: A critical synthesis of analysis methods. CIRP Annals - Manufacturing Technology, 2008, Vol. 57, Issue 1, pp. 676 - 696.

Bergs, T.: Cutting force model for gear honing. CIRP Annals - Manufacturing Technology, 2018, Vol. 67, Issue 1, pp. 53 – 56.

Krivosheya, A.; Danylchenko, Ju.; Storchak, M.; and Pasternak, S.: “Design of Shaping Machine and Tooling Systems for Gear Manufacturing”, In: Theory and Practice of Gearing and Transmissions, Springer, 2016, pp. 425 – 450.

Bolotovskiy, I. A. et al, Handbook of geometric calculation of involute and worm gears. Moscow: Mashinostroyeniye, 1986, 448 p.

Kreyszig, E.: Advanced Engineering Mathematics. John Wiley&Sons, 10-th Edition, 2011, 1283 p.

Kurlov, B. A.: Decoding of cylindrical and bevel gears. Moscow: Mashinostroyeniye, 1972, 134 p.

Litvin, F. L.; Fuentes, A. Gear Geometry and Applied Theory. Second Ed., Cambridge University Press, Cambridge, 2004, 800 p.

Babichev, D.; Storchak, M.: Synthesis of cylindrical gears with optimum rolling fatigue strength. Production Engineering, Research and Development, 2015, Vol. 9, Issue 1, pp. 87 – 97.

Moore, J.: Introduction to Abstract Algebra. Academic Press, 2014, 291 p.


GOST Style Citations


[1]          Сторчак М. Г. Синтез технологических систем для отделочной обработки зубчатых колес: дис. доктора технических наук: 05.02.08. – Киев: ИСМ им. В.Н. Бакуля, 1994. - 448 c.

[2]          Radzevich, S. P.: Theory of Gearing. Kinetics: Geometry and Synthesis. 2nd edition, Taylor & Francis Group, 2018, 898 p.

[3]          Вулгаков Э. Б. Теория эвольвентных зубчатых передач. - М. : Машиностроение, 1995. - 320 с.

[4]          Bouzakis, K.-D.; Lili, E.; Michailidis, N.; Friderikos, O.: Manufacturing of cylindrical gears by generating cutting processes: A critical synthesis of analysis methods. CIRP Annals - Manufacturing Technology, 2008, Vol. 57, Issue 1, pp. 676 - 696.

[5]          Bergs, T.: Cutting force model for gear honing. CIRP Annals - Manufacturing Technology, 2018, Vol. 67, Issue 1, pp. 53 – 56.

[6]          Krivosheya A., Danilchenko J., Storchak M., Pasternak S. Design of Shaping Machine and Tooling Systems for Gear Manufacturing. In: Theory and Practice of Gearing and Transmissions. Mechanisms and Machine Science, vol 34, Springer, 2016, pp. 425 – 450.

[7]          Болотовский И. А. Справочник по геометрическому расчету эвольвентных зубчатых и червячных передач. – М.: Машиностроение, 1986. - 448 с.

[8]          Kreyszig, E.: Advanced Engineering Mathematics. John Wiley&Sons, 10-th Edition, 2011, 1283 p.

[9]          Курлов, Б. А. Расшифровка цилиндрических и конических зубчатых передач. - М.: Машиностроение, 1972. - 134 с.

[10]      Litvin, F. L.; Fuentes, A. Gear Geometry and Applied Theory. Second Ed., Cambridge University Press, Cambridge, 2004, 800 p.

[11]      Babichev, D.; Storchak, M.: Synthesis of cylindrical gears with optimum rolling fatigue strength. Production Engineering, Research and Development, 2015, Vol. 9, Issue 1, pp. 87 – 97.

[12]      Moore, J.: Introduction to Abstract Algebra. Academic Press, 2014, 291 p.





Copyright (c) 2020 Mechanics and Advanced Technologies

Creative Commons License
This work is licensed under a Creative Commons Attribution 4.0 International License.

________________

©Mechanics and Advanced Technologies

National Technical University of Ukraine "Igor Sikorsky Kyiv Polytechnic Institute" 

Address: 37, Prospect Peremohy, 03056, Kyiv-56, Ukraine

tel: +380 (44) 204-95-37

http://journal.mmi.kpi.ua/