Тhe operability analysis of spindle-motor hybrid electromechanical systems

Authors

  • Katerina Oliinyk Ministry of Infrastructure of Ukraine, Ukraine

DOI:

https://doi.org/10.20535/2521-1943.2021.5.1.225414

Keywords:

electromagnetic chromosome; hybrid electromechanical structure; combined electromechanical systems; spindle motor; innovative synthesis; multi-coordinate drilling-milling machine; main motion drive; carrier system

Abstract

Motor-spindles are belong to a special class of complex dynamic systems of natural and natural-anthropogenic origin, which can be realized both translational and rotational motion, and represent a variety of developing species. Such systems are used in metalworking complexes, lathes, milling, drilling, grinding, multi-purpose and other machines. In modern designs of spindle units rolling bearings, hydrostatic, hydrodynamic, gas-static (aerostatic), gas-dynamic (aerodynamic), magnetic bearings and their combinations (hybrids) are used, for example, gas-magnetic (gas-static bearings with a magnetic suspension that allows to provide rotational frequencies) up to 10-20 thousand rpm, and in drilling and milling and grinding up to 100-200 thousand rpm and above. With the further development of technology in the machine-building industry, motor-spindles began to appear, which are able to realize the movement of the feed by means of gears and couplings, using pneumatic systems. They are also able to realize the movement of in using hydraulic systems, using screw gears. The design concepts of hybrid and combined the motor spindles, received by results of structural anticipation on the basis of use of innovative synthesis methods of hybrid electromechanical systems are considered. Results of mechanical calculations of rigidity and electromagnetic calculations are presented in the article.  On the ground of the calculation data the operability analysis of the electromechanical systems of motor spindles is made. To develop a morphological model, functional features were selected, which are systematized and divided into three groups in accordance with the modular principle.

References

  1. V. Shinkarenko, Bases of Electromechanical Systems Evolution Theory. Kyiv, Ukraine: Naukova dumka, 2002.
  2. V.F.Shinkarenko, I.V. Gaidaienko and O.L. Miroshnik, “Structural foresight and streamlined synthesis models of hybrid electromechanical objects at intrageneric level”, Сollection of scientific works “Electrical machines theory and design issues”, Ulianovsk: UlGTU, pp. 105–112, 2010.
  3. V. Shinkarenko, Iu. Gaidaienko and Ahmad N. Al-Husban, “Genetic Programs of Structural Evolution of Hybrid Electromechanical Objects”, International journal of Engineering & Technology. Vol 2, No 1, pp. 44–49, 2013. https://doi.org/10.14419/ijet.v2i1.571
  4. I. Gaidaienko, V. Shynkarenko, “Principles of structural organization and genetic creation models of hybrid electromechanical systems”, in Proc.11th Anniversary International scientific Conference Unitech’11, Gabrovo, Bulgaria, 2011, pp. 79–84.
  5. I.V. Gaidaienko, A.S. Kovtun and R. Atanasov, “Structural foresight and directed synthesis of new structures of ‘spindle-motor’-type systems”, in Proc. Proceedings of the International scientific and technical conference of young researchers Ph.D-students and students. “Modern problems of electric power engineering and automatics”, Kyiv, 2011, pp. 241–244.
  6. Hybrid electromechanical system of “spindle-motor”-type, in Proceedings of the International scientific and technical conference of young researchers Ph.D-students and students. “Modern problems of electric power engineering and automatics”, Kyiv: Polytechnika, 2012. pp. 255–257.
  7. I.V. Gaidaienko, A.S. Kovtun and V.F. Shynkarenko, “Searching design of electromechanical modules of the ‘spindle-motor’-type using the technology of structural prediction”, in Proc. The efficiency increase problems of electromechanical energy convertersion in electric-power systems, Sevastopol, 2012, pp. 110–113.
  8. K. Oliynyk, I. Gaidaienko and Y. Kuznietsov, “The spindle-motors with new functionality for metal-cutting machines”, in Proc. Ternopil Ivan Pul’uj National Technical University, Ternopil, 2012. Vol. ІІ MATERIALS SCIENCE AND MACHINE ENGINEERING, p. 55.
  9. K. Oliynyk, I. Gaidaienko and Y. Kuznietsov, “The automatic spindle-motors for metal-cutting machines of new generation”, in Proc. Relevant objectives of modern technologies, Ternopil, 2012, pp. 114–115.
  10. Y.M. Kuznietsov et al., “Spindle unit for metal-cutting machine”, No. 65488, Claim for invention No. u201105576, 04.05.2011 In.Cl. B23B 47/00, B23B 19/00, 04.05.2012.
  11. V.F. Shinkarenko, Osnovi teorії evolyucії elektromekhanіchnih system, Kyiv: Naukova dumka, 2002.
  12. J. Kuzniecow, K. Olejnik and A. Stepanenko, “Modulowe podejscie do projektowania frezarek stolowych sterowanych numerycznie”, Kwartalnik 19 zeszyty naukowe politechniki Rzeszowskiej (Mechanika), No. 84, pp. 51–60, 2012.
  13. V. Shinkarenko et al., “The operability analysis of spindle-motor hybrid electromechanical systems”, in Proc. Unitech’13, Gabrovo, Bulgaria, 2013, Vol. III, pp. 268–272.
  14. Yu.N. Kuznecov et al., “Morfologicheskij sintez stankov i ih mekhanizmov”, Kyiv: OOO “Gnozis”, 2012.
  15. V.E. Push, Devolopment of metal-cutting machines, Moscow, Russia: Mashinostroenie, 1977.
  16. Z.M. Levina, D. N. Reshetov, Machines contact stiffness, Moscow, Russia: Mashinostroenie, 1971.
  17. Y.M. Kuzniecov et al., “Zhorstkіstnі harakteristiki samodіyuchogo motor-shpindelya dlya verstatіv z CHPK, Mashinostroenie i tekhnosfera XXI veka”, Sbornik trudov HKH mezhdunarodnoj nauchno-tekhnicheskoj konferencii, Sevastopol, T2, Doneck: DonNTU, 2013, pp. 44–52.
  18. Y.N. Kuznietsov et al., “Collet chucks with double clip: theory and practice”, Monograph, К.:JSC “GNOZIS”, 2013.
  19. Y.N. Kuznietsov et al., “Grip sockets”: Monograph, К.:JSC “GNOZIS”, 2012.
  20. V.S. Mogylnikov and O.M. Oleynikov, “Theory, technology and modes of operations of asynchronous engines with a doublelayer rotor”, Monograph, 2-nd ed., Sebastopol: SevNTU, 2008.
  21. Y.M. Kuznietsov et al., “Spindle unit for metal-cutting machine”, No. 82880, Claim for invention No. u201211168 In.Cl. H02 K35/00, stated 26.09.2012.
  22. I. Gaidaienko, “Hybrid electromechanical system of ‘spindle-motor’-type for metal-cutting machines of new genera-tion”, in Proc. Electromechanical and energy systems, modeling and optimization methods, Kremenchuk, KrNU, 2013, pp. 279–280.
  23. K. Oliinyk, The synthetis of a spindle unit based on a motor-spindle using a sistemic morphological approach, Transactions оf Kremenchuk Mykhailo Ostrohradskyi National University, Kremenchuk: KRNU, issue 5–6 (124–125), pp. 110–115, 2020. https://doi.org/10.30929/1995-0519.2020.5-6.133-138.

Downloads

Published

2021-06-23

How to Cite

[1]
K. Oliinyk, “Тhe operability analysis of spindle-motor hybrid electromechanical systems”, Mech. Adv. Technol., vol. 5, no. 1, pp. 89–96, Jun. 2021.

Issue

Section

Up-to-date machines and the technologies of mechanical engineering